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International Journal of Automotive Technology > Volume 25(5); 2024 > Article
International Journal of Automotive Technology 2024;25(5): 1077-1090.
doi: https://doi.org/10.1007/s12239-024-00089-5
Investigations of Solid Particle Erosion on the Flow Channel Walls of a Radial Turbine for Diesel Engine Applications
Ma Chao 1, Sun Yangli 2, Wang Quan 2, Chen Gang 3
1School of Mechanical and Automation , Weifang University
2Technical Center , Jiangsu Easyland Automotive Corporation
3School of Naval Architecture Ocean and Energy Power Engineering , Wuhan University of Technology
PDF Links Corresponding Author.  Chen Gang  , Email. chen_gang@whut.edu.cn
ABSTRACT
Carbon particles, a primary component of diesel engine emissions, cause persistent erosion in the exhaust piping system, inevitably leading to performance degradation. This erosion can result in reduced fuel economy and increased emissions. The effects of three key parameters including solid particle size, turbine U/C operating conditions and rotational speed on the erosion characteristics of the flow channels of a radial turbine for vehicle diesel engine applications and their impact on performance were investigated through numerical simulations in the study. The findings indicate that larger particle size and higher rotational speed can significantly lead to the higher erosion rate density of the volute channel and casing wall surfaces. Reducing U/C does not substantially affect the distribution of erosion rate density. Centrifugal force will play an important role in the variation of erosion distribution characteristics. Compared to U/C, the other two key parameters are sensitive factors affecting turbine performance degradation. Under the same condition for operating 5000 h, 10 μm particles cause a 7.5-fold increase in efficiency loss change rate compared to 0.5 μm particles. The efficiency loss at 140 krpm is 16 times greater than that at 40 krpm.
Key Words: Radial turbine, Carbon particles, Diesel engine, Erosion rate, Performance degradation
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